Ancient Engineering

Pottery Wheels and Kiln Firing

How potters in the ancient Near East and beyond shaped clay on turning wheels and built kilns that reached the higher temperatures needed for harder wares.

On this page
  1. Two inventions that work together
  2. From turntable to wheel
  3. How throwing works
  4. Why firing temperature matters
  5. From pit fires to kilns
  6. Chinese kilns and high-fired wares
  7. Glaze and function
  8. What changed

Two inventions that work together

Pottery depends on two separate steps: shaping the clay, and firing it so it becomes hard and waterproof enough to use. Both steps were improved over thousands of years. The first led to the pottery wheel, and the second to kilns, which are enclosed chambers designed to reach higher and steadier temperatures than an open fire.

Pottery itself is far older than either improvement. Fired clay vessels were made by hand in East Asia and elsewhere well before farming became widespread, using coils, slabs and pinching. The wheel and the kiln came later, and they changed how fast pots could be made and how strong they were.

From turntable to wheel

Early potters often worked on a mat, a board or a shallow dish that could be turned by hand to help build a pot evenly. Archaeologists sometimes call such a device a turntable or tournette. It makes shaping easier, but it is not a wheel in the sense of a spinning platform that does the shaping.

Evidence from ancient Mesopotamia suggests that slow rotating devices were in use by around the fourth millennium BCE, and that faster wheels, capable of true throwing, became established during the third millennium BCE. The exact dates and sequence are debated. Pottery rarely shows clearly whether it was made on a slow wheel, a fast wheel or by hand with a turntable, and archaeologists look for clues such as spiral marks in the clay and patterns of how the particles are aligned.

Because the wheel is a rotating device, its history is sometimes linked to the cart wheel, but it is not clear that one led to the other. Dating the two against each other is uncertain, and the origin of wheeled vehicles has its own discussion.

How throwing works

Throwing is the process of shaping a spinning lump of clay with the hands. A potter throws a ball of clay onto the wheel head, centers it so it spins without wobble, opens a hole in the middle and pulls the walls upward and outward. The clay is kept wet so it slides under the fingers.

Centering is the hardest skill to learn. Once the clay turns true, the walls can be raised thin and even, which is difficult to achieve by hand. Rims, necks and bases can then be refined, and the pot is cut from the wheel with a wire or string.

Wheel-thrown pots tend to be more uniform than hand-built ones, and a skilled potter could make many in a day. That favored specialized workshops over household production, although handmade pottery continued alongside wheel work in many regions.

Early wheels were turned by hand, by an assistant or by the potter’s foot. The kick wheel, with a heavy flywheel at the bottom turned by the foot, is usually associated with later periods, though its exact origin is not clearly dated.

Why firing temperature matters

Clay changes in stages as it is heated. Water leaves the clay first. At higher temperatures chemical changes occur, and the clay particles begin to fuse. Low-fired earthenware, often fired somewhere around 900 to 1,100 degrees Celsius, stays porous unless it is glazed. Stoneware, typically fired above that, becomes dense and nearly waterproof. Porcelain generally requires still higher temperatures and special clays.

These temperature ranges are approximate and vary by clay, but the pattern is consistent: hotter firing typically means harder, less porous pottery.

From pit fires to kilns

The earliest firings were done in pits or in open bonfires, where pots were covered with fuel such as wood, dung or straw. These fires can reach perhaps 600 to 900 degrees Celsius, but the temperature is uneven and hard to control, and wind or rain could ruin a batch.

A kiln solves these problems by enclosing the fire. Walls trap heat, a chimney or vent draws air through, and the pots are separated from the fuel. In a simple updraft kiln, the fire sits in a chamber below, and hot gases rise through a perforated floor into the chamber holding the pots. Kilns of this type are known from the ancient Near East, and similar designs spread widely.

Better airflow lets fuel burn hotter and more completely. Fuel choice mattered too: charcoal and well-dried wood burn hotter than green wood or dung. Craftspeople also learned to control the atmosphere in the kiln, since a shortage of oxygen changes the color of the clay and the glaze.

Chinese kilns and high-fired wares

In China, kiln design developed along a distinct path. Long sloping kilns, often called dragon kilns, were built up hillsides and were capable of firing large batches at high temperatures. They were fed with fuel at several points, and the chain of chambers allowed heat to be reused. Such designs helped make high-fired stoneware and, later, porcelain possible. Exact dates for individual kiln types are debated, and it is safest to say that these developments took place over many centuries.

Glaze and function

Higher temperatures also made glazing more practical. A glaze is a thin glassy coating fused onto the surface, making a pot easier to clean and less leaky. Early glazes in the Near East and Egypt were often alkaline, and lead glazes became common later. A fired pot is not automatically safe for food in every case, which is one reason historians pay attention to what the glazes were made from. That is a point of history here, not a guide to modern use.

What changed

Together, the wheel and the kiln moved pottery from household craft toward organized production. Storage jars, cooking pots, tableware, tiles and bricks all benefited, and so did later developments such as the metalworking techniques that relied on ceramic crucibles and furnace linings. Both inventions came gradually and in many places, and neither has a single named inventor.

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